They say the devil is in the details, and that’s as true in machine vision as in life. Take camera mounts for example; those seemingly innocuous pieces of metal providing the transition from the M2 threads in the camera body to the ¼”-20 or M6 thread that hold camera to mounting bracket.
The first challenge is in remembering to order one along with your camera. I don’t know of a single manufacturer who bundles a mount in with the camera, so that’s an additional $30 you need to budget for. (The cynic in me suspects that mounts are a high margin item for the vendors.)
Challenge number two is in securing the camera to bracket or frame. (I’d advise against mounting a camera on a machine frame, but that’s a subject for another posting.)
The problem is that there’s only a single screw thread, so how do you stop the camera rotating? Perhaps someone could devise a kinematic mounting system for cameras, or on a more straightforward level, would it be possible to have 2 threads at a standard spacing (maybe 25mm?)
And speaking of standards, every camera has a different pattern of threaded holes, meaning that a different mount is needed. As a result, I have drawers full of mounts for cameras long since obsolete. But the bigger problem is that if I change a camera on a machine, all the mounting points are going to change. In other words, I swap my AVT Marlin for something from Point Grey, (to pick two vendors at random,) and suddenly the working distance from lens to target has changed.
So is there a way to standardize the offset between imaging sensor and the mounting hole? By this I mean, could every camera/mounting plate combo have the same sensor to M6 screw hole distance?
I admit that I haven’t thought through the details, but standardization is really a good thing. If we could get some standardization in camera mounting, everyone’s life would be just a little less frustrating.
Tuesday, July 21, 2009
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1 comment:
I have been manufacturing mounts and brackets for machine vision cameras, lights,bar code readers ect. for several years. With all the camera brands and each brand having serveral models, the mounting hole/thread size combinations keep us busy. Not to mention if the units are being attached to the OEM equipment via weld pad, uni-strut,or a extruded aluminum system, those srcews are usally 6 or 8 mm.
The problem we have had is ditributors wanting to mark the price of our mounts up way to much. The distributor who sold our first mounts marked them up 500%. That is when we started selling direct thru spencertool.com.
We want to offer a good product at a fair price. Our problem is we are just simple toolmakers not advertising marketing types. It is hard to get a product noticed without spending all your money on advertising. A small business card size ad in a trade magizine for one month is over $900.00
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